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gold recovery equipment
Details of gold recovery equipment
1. Function introduction: The electrolytic gold extraction machine is a technology for wet refining and purification of metals. It can selectively electrolyze valuable metals and is especially suitable for the selective electrolysis (electrolysis) of low-content solutions and solutions with complex components in the metallurgical industry. (accumulation) separation and purification, as well as the recovery of heavy metal ions in wastewater.
2. Technical advantages of gold ecovery equipment:
1)It has the ability to process low-concentration metal solutions, and has higher production efficiency than traditional electrolysis technology to enrich valuable metals in a wider range, from a few tenths of a gram/liter to a few hundred grams/liter of metal concentration for electrolytic production and metal The ability to separate. In particular, it has unparalleled technical advantages in copper-nickel separation and copper-silver separation;
2) It has stronger adaptability to pollutants in the solution and can extract high-purity metals from solutions containing impurities;
3)It has the ability to extract a variety of metals and has the ability to selectively electrolyze metals, and can produce different forms of cathode products (sheets or metal powders) according to the concentration of the solution;
4) The equipment is modular and easy to operate.
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gold chemical refining equipment
The chemical refining of gold usually involves dissolving crude gold in aqua regia or a sodium chlorate-hydrochloric acid solution. Sodium sulfite or other reducing agents are then introduced for potential-controlled reduction, producing 99.99% pure gold.
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copper leaching system
1、Customer demand
The metal copper in copper ore is extracted by physical and chemical methods, and a theoretical and practical process is found for extracting copper from copper ore.
2. Basic customer data
Feed type
Copper production
Product shape
process mode
Solution copper content
Effluent copper content
20% copper ore concentrates powder
100 kg
Copper sulfate solution
Batch processing
5-20%
20g/L
Copper sulfate solution
100 kg
Electrolytic copper plate
Batch processing
10-40g/L
2g/L
3.Process introduction
The experiment was mainly carried out in three steps:
In the first step, the copper metal in the copper ore is dissolved in the liquid, and the solid copper metal is converted into the free ion state;
The second step, the solution of dissolved copper is filtered to remove impurities;
The third step is to extract and purify the copper in the copper containing solution. The result is a high purity copper sheet.
4.Experimental Process:
1.Configure the concentration of about 10% to 15% concentration of dilute sulfuric acid
solution standby.
2.A certain amount of copper ore is weighed and crushed, and the crushed copper ore powder is placed in dilute sulfuric acid. After the copper ore is put into dilute sulfuric acid,
a violent reaction occurs in the solution, some gas emerges, and the copper ore slowly dissolves. The color of the potion turns cloudy.
3.Add an appropriate amount of oxidant to accelerate the dissolution of copper in the ore powder.
4.After about 1 hour,the solution appears stratified, green clear liquid appears on the upper layer,and very colored insoluble solid or sludge appears on the bottom.
5.The precipitation was filtered and separated, and the green liquid was filtered out.
6.The copper content of the green filtrate was analyzed, and the concentration of copper ion reached 40g/L. High copper content.
7.The electrolysis experiment was carried out on the green copper filter liquid, with the filter
liquid as the electrolyte, titanium plate as the anode and stainless steel plate as the cathode.
8.A certain intensity current is applied to the anode and cathode plate for electrolysis, and a
copper substance appears on the cathode plate and is attached to the cathode stainless steel plate. Continue electrolysis.
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vacuum granulator
20-50kg Vacuum Granulator (With Mechanical Stirring):
Anti-Oxidation: Inert gas protection during melting minimizes alloy oxidation.
Uniform Color: Mechanical stirring ensures even product coloration.
High-Quality Output: Vacuum granulation yields low oxygen content, no water trapping, and excellent sphericity.
Precise Temperature Control: Intelligent digital control with a temperature deviation of ±2°C.
Secondary Feeding: Allows additional material input under vacuum to ensure complete metal melting.
Next-Gen Operating System: User-friendly interface with streamlined one-touch operation.
Equipment Specifications:
Model
Voltage
Power
Max Temp
Melting Time
Gas Used
Max Capacity
Applicable Metals
Cooling
Vacuum Pump
Dimensions
Weight
JQ-GVS20
380V
30KW
1600°C
10min
Argon/Nitrogen
20KG(Gold)
Gold, Silver, Copper, Alloys, Aluminum, Tin, etc
Water-cooled
63m3 /hour
1180*1000*2050mm
~360KG
JQ-GVS30
380V
45KW
1600°C
12min
Argon/Nitrogen
20KG(Gold)
Gold, Silver, Copper, Alloys, Aluminum, Tin, etc
Water-cooled
63m3 /hour
1180*1000*2050mm
~380KG
JQ-GVS50
380V
75KW
1600°C
15min
Argon/Nitrogen
50KG(Gold)
Gold, Silver, Copper, Alloys, Aluminum, Tin, etc
Water-cooled
63m3 /hour
1180*1000*2050mm
~400KG
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copper recovery equipment
The copper electrolysis system uses the latest permanent cathode technology, completely replacing the Initial electrode plate electrolysis process; high-dimensional precision ethylene-base epoxy resin is used for the entire electrolysis tank, replacing the original glass electrolysis tank to accelerate material turnover.
Simultaneously, ground communication is added, enabling wireless information exchange between crane, machinery, and electrolysis tanks during assembly status; AGV small car intelligent transfer is adopted for output lines to optimize material transportation scheduling; constant brightness control and human body sensing technologies are applied to achieve smart lighting and reduce energy consumption; monitoring of equipment operation status, automatic generation of data reports and statistical analysis are implemented.
Copper Recovery Euipment Project Case:
High-density Copper Electrolysis Tank Model Marameters:
Model
Copper Output Capacity
Other
Power
Materials
JQ-JDJ-20
20kg/d
depending on operating conditions
380V
PPH
JQ-JDJ-50
50kg/d
JQ-JDJ-100
100kg/d
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gold recovery machine
Instruction Of Gold Recovery Machine:
The new version gold recovery machine an intelligent touch screen, low-voltage extraction technology, supports fully automated intelligent operation, and offers automatic/manual mode.
The JQ series uses electrolysis to adsorb gold, silver, copper, and other precious metal ions from solutions onto the cathode. Once a certain weight is adsorbed, the precious metal sheets (gold, silver, copper, etc.) are stripped from the cathode. This equipment enables safe and efficient refining and recovery of various solutions containing gold, silver, or copper, ultimately converting the ions in the solution into pure precious metal form.
Product Advantages:
1、High-efficiency recovery of gold, silver, copper, and other valuable metals;
2、Precious metal purity ≥ 99%, with an ion recovery rate ≥ 99%;
3、Low-voltage extraction, highly efficient, and odor-free.
Model Specifications:
Model
JQ-DJC-L3
Product Name
Gold Recovery Machine
Dimensions
43 x 29 x 58 cm
Rated Voltage
220 V
Power
120 w/h
Weight
45 kg
Capacity
18 L~oo
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gold extraction machine
Product Introduction of Gold Extraction Machine:
Swirl electrowinning is a wet metallurgical technology used for the selective electrowinning and extraction of gold. It is particularly suitable for the selective electrolytic separation and purification of valuable metals from low-concentration or complex-composition solutions in the metallurgical industry, as well as for the recovery of gold from wastewater.
Advantages of Gold Extraction Machine:
1)、Capable of processing low-concentration metal solutions with higher production efficiency compared to traditional electrolytic technologies. It can enrich valuable metals across a wide range of concentrations, from fractions of a gram per liter to hundreds of grams per liter, especially excelling in copper-nickel and copper-silver separation.
2)、Strong adaptability to pollutants in solutions, enabling the extraction of high-purity gold from impure solutions.
3)、Capable of extracting multiple metals with selective electrolysis, and able to produce cathode products in different forms (plates or metal powders) depending on solution concentration.
4)、Modular equipment design with simple operation.
Model parameters of gold extraction machine
Product model
Product Name
Dimensions(mm)
Rated Voltage
Power
Weight(kg)
JQ-DJC-L1
gold extraction machine
450*300*600
220V
300w/h
45kg
JQ-DJC-L3
gold extraction machine
900*1010*800
380V
1500w/h
125kg
JQ-DJC-L4
gold extraction machine
1220*1010*800
380V
2.5kw/h
150kg
JQ-DJC-L5
gold extraction machine
1520*1010*800
380V
3kw/h
180kg
Current: Single tank designed for 100A, voltage 5V.
Each small tank can process approximately 200L of solution. Single or multiple tanks can be selected based on production requirements, with processing speed varying according to concentration.Result of Gold Extraction Machine:
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recycling precious metals from circuit boards
Recycling Precious Metals From Circuit Boards Process Description:
1)After the gold plating waste is loaded into the drum , the drum is lifted to the working position of the deplating tank (level 1 deplating tank) by a crane, and the motor is started to rotate the deplating tank.
2)After the deplating is completed, lift and drain the drum, then rinse it and enter the second level cleaning tank. Afterwards, dry it according to the actual situation.
3)After multiple de deplating processes, the gold content in the de plating solution reached a certain concentration (1.5g/L), and the solution was electrodeposited to recover gold. After electrodeposition, the gold content in the solution decreased to 0.4mg/L.
Recycling Precious Metals From Circuit Boards Process Diagram:
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extraction of precious metals from waste circuit boards
Mainly using methods or based on the differences in physical properties between materials, including density, conductivity, magnetism, surface characteristics, etc. for recycling, including processes such as disassembly, crushing, and sorting. Physical processing technology can enrich valuable substances in electronic waste, with advantages such as low cost and low pollution. However, due to the low proportion of precious metals in the total mass of printed circuit boards, it is difficult to recover high-purity precious metals using general methods. Various physical processing technologies still require subsequent processing of precious metal products. The main physical recycling methods currently used include impact crushing, extrusion crushing, shear crushing, high-speed eddy current crushing, dry screening, air shaking table, magnetic separation, electrostatic separation, pneumatic eddy current separation, and eddy current separation.
Resourceful Solution For Circuit Board Crushing:
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copper electrolysis testing machine
The raw material is 99.95% copper, used for experimenting in producing 99.999% pure copper. We need to design a copper electrolysis tank capable of producing 1 kilogram of copper per day.
Principle of Electrolytic Refining of Copper:
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precious metal wet refining system
1、Professional Sales of Gold, Silver, Palladium, and Platinum Wet Refining Reaction kettle;
2、Titanium Dissolution gold kettle, Ceramic/Titanium Reduction kettle, etc;
3、Ceramic Reaction kettle, Titanium Reaction kettle, and Accessories Such as Vacuum Filters and Storage Tanks。
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electrowinning tank
Copper oxide ore processing
Efficient Resource Extraction: Electrodeposition efficiently extracts copper from oxide ores, maximizing resource utilization through electrochemical reduction.
High-Purity Output: The process yields high-purity copper products, meeting industry standards with precise control over parameters like current density and electrolyte concentration.
Energy-Efficient and Eco-Friendly: Compared to traditional methods, electrodeposition consumes less energy and emits fewer pollutants, aligning with sustainability goals.
Precise Process Control: Electrodeposition allows for precise control over deposition rate and quality, ensuring stable production with adjustments to current intensity and electrolyte concentration.
Versatility Across Ore Types: It's adaptable to various copper ores, including oxide and sulfide ores, showcasing its versatility across mineral compositions.
Cost-Effective Equipment: The method requires simple equipment with low operational costs, enhancing cost-effectiveness and economic viability.
In summary, electrodeposition in copper oxide ore processing offers efficient, eco-friendly extraction with precise control, making it a promising technology for copper production.
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vacuum continuous casting machine
1600 ℃ 4-8 kg induction heating type continuous cast equipment
1. Jewelry continuous casting device is specially developed for casting high-purity gold, K gold, silver and other precious metal plates, bars, rectangular bars, circular pipes and other products
2. It adopts gas protection melting, temperature control accuracy and automatic mixing function to let the surface of the finished product shining without any pores and oxidation
3. The best casting technology and top-level equipment engineering are used to achieve the best metallurgy and high precision. The continuous casting machine is extremely fast, reliable and cost-effective
model: LS-8 power: 380V, 50/60 hz, 25kw Maximum current: 26 A Applied metal: Gold, silver, copper, and their alloys Maximum capacity: 24k 8.0 kg; 18k 6.0 kg; 925 silver 4.0 kg smelting time: 8 min application: bar: diameter 4-20 mm pipe: min 9-12mm, max 52-60mm block: min T5xW5mm, max T20x W70mm maximum temperature: 1600 ℃ K-type thermocouple: 1100℃ Maximum pulling speed: 40 cm/min Machine size: 1120x840x1560 mm Machine weight: 205 kg Shielding gas: Nitrogen or argon heating system: induction heating Temperature control system: PID Temp Accuracy: +-2℃ -
silver electrolytic unit
Silver is a metal with excellent beauty and conductivity, and is widely used in jewelry, electronics and industry. However, the requirements for its purity are different. The purity of traditionally traded silver is 99.99%, and electrolysis is a very good way to purify it.
The characteristics of 925 silver are that it does not deform and is durable. High-purity silver is widely used in the electronics industry.
Electrolytic purification uses potential difference and chemical reactions: Anode reaction (oxidation reaction):
Ag(s)→Ag⁺+ e﹣
Silver loses electrons at the anode to form silver ions (Ag⁺).
Cathode reaction (reduction reaction):
Ag⁺+ e﹣ →Ag(s)
Silver ions gain electrons at the cathode and are deposited as metallic silver.Potential difference control: The standard electrode potential of silver is +0.7996V, but the actual operating voltage is usually between 2 and 5 volts to overcome solution resistance and other electrochemical resistances to ensure efficient deposition of silver. Thus, the purpose of purifying pure silver can be achieved.
Silver can be purified by electrolysis, and an automated control system can be further adopted to achieve unmanned operation and reduce labor.
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gold wet refining equipment
99.99% High Purity Gold Electrolysis From Gold Wet Way Purification
we specialize in new technology research and development, new machine research and development, technology promotion, production process and workshop design of various precious metal smelting, electrolysis and environmental protection, as well as all-round service businesses such as design and manufacturing of various professional customize equipment, overall workshop equipment installation, operator training, organization and guidance of trial production
Charactors:(1) Casting anode plate: the crude gold raw material with 99% gold content is melted into the medium frequency smelting furnace and cast into a gold electrolytic anode plate.
(2) Electrolyte preparation and waste electrolyte recovery: gold electrolyte is prepared by dissolving pure gold in aqua regia and diluting it with hydrochloric acid aqueous solution.
(3) Electrolysis: hang the anode plate into the gold electrolysis cell and start the gold electrolysis equipment for electrolysis.
The company's high-efficiency gold electrolysis unit (as shown in the figure) is developed based on years of experience in gold refining projects and customer suggestions. It adopts integrated and integrated design. The whole machine includes a single electrolytic cell, circulating pump, rectifier power supply, automatic electrolyte replenishment system, electrolytic flue gas condensation recovery system, electrolyte temperature, voltage, current The copper bar temperature intelligent monitoring system, the rectifier power supply is closed separately, isolated from the acid gas in the workshop, and has a long service life.
With a number of domestic patents and advanced technology, it has the following advantages:
① The product quality is stable and can meet the gold ingot standard of au99.99 (grade I) of Shanghai Gold Exchange; it can also produce gold ingots with purity of 99.99% according to the special needs of customers;
② Low production cost: about 0.02 yuan / gram gold;
③ The electrolysis adopts AC / DC superimposed power supply, which can effectively inhibit the generation of silver chloride on the gold anode and make the anode plate electrolysis more thorough;
④ High current density electrolysis technology; cathode current density up to 1200A / m2, high production efficiency;
⑤ The electrolytic cell is designed with a transparent closed smoke cover to prevent smoke from escaping, which is easy to operate and beautiful;
⑥ A flue gas condensing device is set. Due to the high temperature (60-70 ℃) required by the gold electrolysis process, the flue gas condensing device can condense the reflux volatile electrolyte to avoid the loss of gold;
The main material of the equipment is high performance polypropylene material, adding anti-aging agent to the material, which greatly prolongs the service life of the equipment. The whole bracket material is PPH, and the corrosion resistance is very strong; the cathode and anode conductive bar material is titanium coated copper with excellent conductivity.
This set of gold electrolysis unit is designed with PLC automatic operation system, controlled by touch screen, and has the function of electrolytic parameter storage. When the electrolytic voltage, current and copper bar temperature are abnormal, the rectifier power supply can be directly interlocked to stop. The whole set of equipment is simple, safe and convenient.No details machine name Specification material Unit quantity 1 Gold refining complete equipment gm-jdj-3 Electrolytic cell Non standard; Refining capacity 3kg / D PPH pcs 1 2 Magnetic pump MP-20RM Fluorine lining set 1 3 Conductive copper bar Non standard; The material is No. 1 red copper, and the specific size is according to the picture. Red copper set 1 4 Cathode and anode conductive bars Titanium clad copper titanium set 1 5 Electrolytic cathode Titanium plate (pure titanium) titanium set 1 6 High level tank 30L Glass set 1 7 condenser 1.5m2 Glass set 1 8 Titanium screws Rectifier power supply, heating, lighting, control panel titanium set 1 9 Electric control system Non standard; Material PPH combination set 1 10 Trough support Flat die, matching for gold electrolysis PPH pcs 1 11 Anode mould Specification and model High purity graphite set 5 -
silver electrolysis machine
High Light: Electrolytic Silver Recovery System 99.99% Purity, 99.99% High Purity Silver Extraction Machine, 99.99% Electrolytic Silver Extraction Machine。
99.99% high-purity silver electrolysis machineThe silver electrolysis equipment produced by our company is the most advanced and efficient at present. We use the crude silver plate as the anode, the titanium plate as the cathode, the silver nitrate solution as the electrolyte, and then connect the DC power supply to dissolve the crude silver in the anode, and the pure silver precipitates in the cathode to improve the purity of silver, so as to refine the crude silver containing more than 97% silver to 99.99% high-purity silver.
The biggest advantage of product design:
1. A flue gas condensation system is set to cool the flue gas to avoid silver loss;
2. The main material of the equipment is high performance polypropylene material, adding anti-aging agent in the material, so that the service life of the equipment is greatly extended. The overall support is made of PPH with strong corrosion resistance; The cathode and anode conductive strips are made of titanium clad copper with excellent conductivity. -
gold electrolytic unit
Gold Electrolytic Unit:The company specializes in new technology research and development, new equipment research and development, technology promotion, production process and workshop design of various precious metal smelting, refining and environmental protection, as well as all-round service businesses such as design and manufacturing of various professional non-standard equipment, overall workshop equipment installation, operator training, organization and guidance of trial production。
The advantages of electrolytic refining gold include:
High purity: Electrolytic refining can result in gold purity of 99.99% or higher.
High efficiency: Compared to other refining methods, electrolytic refining can extract gold quickly and efficiently.
Non-toxic: Most of the chemicals used in the electrolytic refining process are non-toxic and non-hazardous substances, which are not harmful to the environment and human body.
Controllable: The process of electrolytic refining can be precisely controlled so that the purity and shape of the gold produced can be adjusted as required.
Wide applicability: Electrolytic refining is applicable to all kinds of gold content metals, from high grade gold ores to low grade gold bearing scrap.Advantages:
(1) Casting anode plate: the crude gold raw material with 99% gold content is melted into the medium frequency smelting furnace and cast into a gold electrolytic anode plate.
(2) Electrolyte preparation and waste electrolyte recovery: gold electrolyte is prepared by dissolving pure gold in aqua regia and diluting it with hydrochloric acid aqueous solution.
(3) Electrolysis: hang the anode plate into the gold electrolysis cell and start the gold electrolysis equipment for electrolysis.
The company's high-efficiency gold electrolysis unit (as shown in the figure) is developed based on years of experience in gold refining projects and customer suggestions. It adopts integrated and integrated design. The whole machine includes a single electrolytic cell, circulating pump, rectifier power supply, automatic electrolyte replenishment system, electrolytic flue gas condensation recovery system, electrolyte temperature, voltage, current The copper bar temperature intelligent monitoring system, the rectifier power supply is closed separately, isolated from the acid gas in the workshop, and has a long service life.
With a number of domestic patents and advanced technology, it has the following advantages:
① The product quality is stable and can meet the gold ingot standard of au99.99 (grade I) of Shanghai Gold Exchange; it can also produce gold ingots with purity of 99.999% according to the special needs of customers;
② Low production cost: about 0.02 yuan / gram gold;
③ The electrolysis adopts AC / DC superimposed power supply, which can effectively inhibit the generation of silver chloride on the gold anode and make the anode plate electrolysis more thorough;
④ High current density electrolysis technology; cathode current density up to 1200A / m2, high production efficiency;
⑤ The electrolytic cell is designed with a transparent closed smoke cover to prevent smoke from escaping, which is easy to operate and beautiful;
⑥ A flue gas condensing device is set. Due to the high temperature (60-70 ℃) required by the gold electrolysis process, the flue gas condensing device can condense the reflux volatile electrolyte to avoid the loss of gold;
The main material of the equipment is high performance polypropylene material, adding anti-aging agent to the material, which greatly prolongs the service life of the equipment. The whole bracket material is PPH, and the corrosion resistance is very strong; the cathode and anode conductive bar material is titanium coated copper with excellent conductivity.
This set of gold electrolysis unit is designed with PLC automatic operation system, controlled by touch screen, and has the function of electrolytic parameter storage. When the electrolytic voltage, current and copper bar temperature are abnormal, the rectifier power supply can be directly interlocked to stop. The whole set of equipment is simple, safe and convenient.
no type equipment name model material unit quantity 1 gold electrolysis
g m-30
voltage 380v,50hz
Gold dissolving kettle
100L
single-layer kettle, electric heating
titanium set 1 Chloroauric acid filter
Bag type filter
PPH set 1 Chloroauric acid filter
Precision filter
PPH set 1 Chloroauric acid high level tank
V=100L Glass set 1 Gold reduction kettle 100L rotatable PPH set 1 Gold reduction supernatant high level tank V=100L Glass set 1 Sponge gold cleaning filter 可拆卸removable PPH set 1 Washer fluid high level tank V=100L Glass set 1 condenser Flue gas condensation system Glass set 1 Cabinet support PPH set 1 2 Waste gas treatment
Waste gas treatment unit Including two-stage spray
PPH set 1 -
vacuum melting furnace
1-4 kg capacity gold, silver, copper melting furnace
Power Supply; 220V Power: 3.5kw Maximum temperature: 1600 ℃ Applicable metals: gold, K gold, silver, copper, brass and their alloys Metal capacity: 1-4kg (gold) Dissolution time: 2-3min Overall dimension: 530 * 530 * 900 (mm) Body weight: 20kg